Mechanical
Engineer
Adrian
Nicholas
·
BSME with design and
manufacturing experience with low to high volume electro-mechanical assemblies,
comprising injection molded plastic and rubber, stamped, cast, extruded and
machined metal parts.
·
Designs mechanical
components and assemblies under minimal supervision.
·
Researches
alternative materials, components, processes and methods.
·
Writes and reviews
ECO’s, specifications and procedures including ISO, work instructions, method
sheets, sequence of events
·
Applies DFM
principals to new and existing designs.
·
Performs product and
process failure mode effects analyses (FMEA/PFMEA).
2006
- Present: Mechanical Engineer, Sea Tel,
Concord, CA.
(Manufacturer of stabilized antenna platforms for TV, phone and data systems
installed primarily on boats).
·
Designs and engineers components and assemblies.
·
Writes ECOs, manufacturing and ISO procedures.
·
Approves designs, ECOs, drawings including GD&T.
·
Researches alternative materials, components, processes and
methods.
2005
- 2006: Administrative Project Planner,
Sea Tel, Concord, CA.
·
Planned and administered engineering development projects.
·
Wrote ECOs, manufacturing and ISO procedures.
·
Coordinated the company’s successful ISO re-certification.
·
Researched WEEE and RoHS and developed a company position
statement.
2004
- 2005: Drafter Sea Tel, Concord,
CA.
·
Generated and updated AutoCAD 2000 and Solidworks drawings.
·
Implemented ECO changes to BoMs and other documentation.
2001
- 2003: Manufacturing Engineer Curtis Instruments, PMC
Division, Livermore, CA.
(Manufacturer of custom electric motor controllers used in golf carts, mobility
aids, and forklift trucks.)
·
Partnered with electrical, mechanical, software and QA
engineers to develop, sustain and improve products.
·
Planned and defined production processes, estimated labor
costs and predicted manpower requirements.
·
Wrote ISO procedures and manufacturing method sheets,
(developed picture-friendly PowerPoint format).
·
Trained production workers, leads in new methods and
equipment.
·
Checked production drawings for manufacturability, tolerance
stacks; evaluated first article samples.
·
Wrote and reviewed engineering change notices, (ECNs).
1995
- 2001: Operations
Coordinator/Manufacturing Engineer Curtis
Instruments, PMC Division, Dublin, CA.
· Gave mechanical engineering support to manufacturing.
· Made manpower predictions, prepared expense and capital budgets, planned facility layouts, designed packaging, contract manufacturer interface.
1993 - 1995: Design Engineer, ZMI,
Danville, CA (contract basis)
· Automotive cruise control project for a group of investors.
· Lead a cross-functional team to develop the electronics and control software, including FMEA.
· Low cost electro-mechanical actuator design. Injection molded plastic, stamped and die cast metal parts.
· Design for manufacture (DFM) via reduced parts counts and use of stock v. custom parts.
1991 - 1993: Senior Engineer, Joalto
Design Inc., Pacifica, CA (left due to funding problems)
· Entrepreneurial start-up environment selling a safety-related concept to the automotive industry.
· Designed systems and details, re-designed gearbox, wrote patent submissions.
· Assisted in presentations at most of the domestic and import automotive manufacturers.
· Provided on-site customer support at Ghia, (Turin).
1985 - 1991: Project Engineer, Zemco
Group Inc., San Ramon, CA (co folded)
· Tier 1 automotive supplier and high volume manufacturer, designed in US, built in Taiwan.
· Low cost electro-mechanical design with injection molded plastic and stamped metal parts.
· Gathered customer requirements from automotive importers such as Nissan, Mitsubishi.
· Developed product specifications, did FMEAs, then lead a cross-functional team to deliver the product.
·
Complete product cycle management from initial customer contact
through design and development, validation, customer acceptance and on-going
program maintenance. E.g. the Nissan VSS and Mitsubishi alarm systems.
·
Applied DFM principles to reduce cost of high volume vacuum
servo valves and a Chrysler vacuum actuator.
·
Developed a "universal" hardware strategy to
prevent installation kit proliferation.
·
Wrote and
illustrated installation manuals, trained installers, made an
installation video.
EDUCATION – 4-year degree in Mechanical Engineering - Brunel
University, England.
TOOLS - MS-Excel, MS-Project, MS-PowerPoint, MS-Word, AutoCAD, Solidworks,
Mathcad.